Probable Causes
- Dirty or failed sail switch — the most common cause on Atwood furnaces. The sail switch confirms airflow before allowing the gas valve to open and must remain closed to keep the burner running.
- Weak or dead blower motor — insufficient airflow fails to hold the sail switch closed.
- Dirty flame sensor / igniter (hot surface igniter or electrode) — the control board can't confirm flame presence and shuts down the gas valve.
- Faulty circuit board (Fenwal or Dinosaur replacement) — the board's flame-sensing circuit may be intermittent or failed.
- Obstructed intake or exhaust vents — mud dauber nests, debris, or a kinked exhaust tube restricts airflow, triggering safety shutdown.
- Low LP gas pressure — weak supply pressure causes a marginal flame the board interprets as a flame-out.
- Loose or corroded wiring connections — vibration from travel loosens spade connectors at the board, sail switch, or gas valve.
Urgency & Safety
High priority. An Atwood furnace that lights then shuts down can indicate incomplete combustion or gas flow issues. Never bypass any safety switch. If you smell propane at any point, shut off the LP tank immediately, ventilate the RV, and do not operate any electrical switches. Carbon monoxide is also a concern — ensure your CO detector is functioning before troubleshooting.
DIY Difficulty
Moderate (5/10). Most diagnosis requires a multimeter, basic hand tools, and comfort working around LP gas components. The furnace must be removed from its compartment for full access on most Atwood models.
Typical Repair Cost
| Repair | DIY Cost | Shop Cost | |---|---|---| | Sail switch replacement | $15–$30 | $100–$175 | | Circuit board replacement | $50–$120 | $175–$300 | | Blower motor replacement | $80–$150 | $250–$400 | | Full cleaning & tune-up | $10 (supplies) | $125–$200 |
Parts You May Need
- Sail switch (Atwood 36680 or model-specific equivalent)
- Replacement circuit board (Dinosaur UIB-S or Fenwal OEM)
- Blower motor (match your model number, e.g., Hydro Flame 8500 series)
- Hot surface igniter or electrode (model-specific)
- Fine-grit sandpaper or emery cloth for electrode cleaning
- Compressed air for vent/burner cleaning
Step-by-Step Diagnosis
- Verify LP supply. Confirm the tank is at least 20% full and the valve is fully open. Run another LP appliance (stovetop) to confirm adequate gas pressure and flow.
- Inspect the vents externally. Look into the furnace intake and exhaust tubes on the outside of the RV. Remove any insect nests, leaves, or debris. A blocked exhaust is a very common cause.
- Remove the furnace access panel. Power off the furnace at the thermostat. Disconnect shore power or the battery if you'll be handling wiring.
- Check wiring connections. Inspect every spade connector on the circuit board, sail switch, gas valve, and blower motor. Push each one firmly onto its terminal. Look for green corrosion or melted insulation.
- Test the sail switch. Reconnect power, set the thermostat to call for heat, and listen for the blower to start. With the blower running, use a multimeter set to continuity across the sail switch terminals — it should read closed (near 0 ohms). If it reads open with the blower running, replace the sail switch.
- Inspect the igniter/electrode. Lightly sand the flame sensor electrode with emery cloth to remove carbon buildup. Check the gap (typically 1/8"). A glazed or cracked hot surface igniter should be replaced.
- Observe the ignition sequence. Restore power, call for heat, and watch. The blower should start → sail switch closes → board energizes igniter → gas valve opens → flame lights. Note exactly where the sequence fails or where the flame lights then dies. If the flame lights and the board still shuts down within 15–30 seconds, the flame sensor circuit or the board itself is likely the problem.
- Test the circuit board. With flame present, measure DC voltage between the flame-sense terminal and ground on the board. If the board is not recognizing the flame despite a clean sensor and good connections, replace the board.
When to Call a Technician
Call a certified RV LP gas technician if you smell gas and cannot identify the source, if the furnace repeatedly locks out after your cleaning and component checks, if you need to measure or adjust gas manifold pressure (requires a manometer), or if you're uncomfortable pulling and reinstalling the furnace unit. Gas system work done incorrectly can cause fire or carbon monoxide poisoning — there's no shame in handing this one off.