Probable Causes
The most common reason an Atwood water heater pilot won't stay lit is a failed or weak thermocouple (or ECO/thermal cutoff). Other likely causes include:
- Dirty or clogged pilot orifice restricting gas flow
- Faulty gas control valve (not reading the thermocouple signal properly)
- ECO (Emergency Cut-Off) tripped or failed — the reset button on the back of the unit
- Loose thermocouple connection at the gas valve
- Wind or drafts entering the burner chamber through a damaged exterior door or gasket
- Low propane supply or partially closed valve upstream
Urgency & Safety
Moderate to High. Any issue involving propane and an open flame warrants prompt attention. Do not repeatedly attempt to relight if you smell gas. If the pilot lights but dies immediately upon releasing the knob, it is likely a thermocouple issue and not an active gas leak — but always verify. Never bypass the thermocouple or ECO. Ensure your LP detector and CO detector are functional before troubleshooting.
DIY Difficulty
Beginner to Intermediate. Checking the ECO reset, cleaning the pilot orifice, and replacing a thermocouple are all manageable for a handy RV owner with basic tools. Replacing the gas control valve is more advanced.
Typical Repair Cost
| Repair | DIY Cost | Shop Cost | |---|---|---| | Thermocouple replacement | $10–$25 | $75–$150 | | Pilot orifice cleaning | $0–$5 | $50–$100 | | ECO reset/replacement | $15–$30 | $75–$125 | | Gas control valve replacement | $80–$150 | $200–$350 |
Parts You May Need
- Atwood thermocouple (match your model — commonly 93868 or equivalent)
- Pilot orifice assembly
- ECO thermal cutoff switch
- Gas control valve (if all else fails)
- 7/16" and 3/8" wrenches, needle-nose pliers, compressed air
Step-by-Step Diagnosis
- Check propane supply. Confirm your tank is not empty and the main valve plus the individual appliance valve are fully open. Try running your stove to verify gas flow to the coach.
- Reset the ECO. Access the rear of the water heater from outside the RV. Locate the small reset button on the ECO switch (mounted on the inner tank wall near the gas line). Press it firmly. A tripped ECO is the single most overlooked cause of this problem.
- Attempt to light the pilot. Turn the gas control knob to PILOT, press and hold it down, then ignite. Hold the knob down for a full 60 seconds before releasing. Many owners release too early — the thermocouple needs time to heat up.
- Inspect the thermocouple position. The tip of the thermocouple must sit directly in the pilot flame. If it has shifted, bend it gently back into position so the flame fully envelops the tip.
- Check the thermocouple connection. At the gas control valve, snug the thermocouple fitting with a 7/16" wrench. It should be finger-tight plus a quarter turn — do not over-torque.
- Clean the pilot orifice. Remove the pilot assembly and blow compressed air through the orifice. Do not ream it with a wire or drill bit, as this can enlarge the opening and create a dangerous condition.
- Test the thermocouple. With a multimeter set to DC millivolts, light the pilot and measure output at the thermocouple leads. You should see 8–30 mV. Below 6 mV, replace it.
- Check for drafts. Inspect the exterior door, door gasket, and burner tube for damage or gaps that allow wind to blow out the pilot.
- Evaluate the gas control valve. If the thermocouple tests good, the ECO is fine, and the pilot flame is strong and properly positioned, the gas valve itself is likely not holding the magnet open. Replace the valve.
When to Call a Technician
Call a certified RV technician if you smell gas at any point during diagnosis, if the pilot flame appears yellow or erratic after cleaning, if the gas control valve needs replacement and you're not comfortable working with gas fittings, or if you've replaced the thermocouple and ECO and the problem persists. Any time you're unsure, err on the side of professional service — propane mistakes can be catastrophic.